Challenge. Solution. Result.
Discover examples of our project work. And join us in taking a look into the future. Because further projects are currently opening many doors to new markets for hotset — currently also in the field of fuel cell technology. Here, the focus is less on heating and more on complex thermodynamic solutions that focus on intelligent temperature control.
In a processing operation, too high temperature differences led to deviations that did not meet the customer’s quality requirements.
Developed and manufactured a plug-in system. This was followed by assembly in the conveyor line of the manufacturing plant.
Homogeneous temperature control: A uniform heat transfer to the material to be heated was achieved.
Significant quality improvements in thermoforming.
hotset develops application-specific heating plates for the processing of packaging films, which are used as a replacement for the previously common standard products.
A distinctive and homogeneous temperature distribution on the films in the dynamic process and thus significant quality improvements in the products manufactured by thermoforming. This concept can also be transferred to the hot pressing or sealing of packaging films.
Optimizing the process flow while improving product quality.
The patented hotcast ZD sprue nozzle for zinc die casting, which replaces the conventional cold sprue bushing, keeps the melt at melting temperature until shortly before it enters the cavity. The melting point is moved directly to the parting line.
The now short sprue reduces cycle time and remelting costs. Due to the melt being kept hot longer, fine contours are formed more clearly in the casting, the surface is visually improved, and porosity and shrinkage are reduced.
Holistic quality improvements in the injection molding process.
Conceptual design and development of the new Z‑System for targeted partial and dynamic temperature control of molds in injection molding.
Optically flawless surfaces, good molding of microstructures, very thin wall thicknesses and the ability to heat or cool cavities very quickly selectively. This allows cycle times in injection molding to be reduced, which ultimately leads to an increase in productivity.
Improving the energy efficiency of a milk heater (white goods segment).
Conceptualization and implementation of a collaborative development project for a flow heater.
A particularly energy-efficient and at the same time very ecological device solution.
Logistical optimizations in the assembly process of control cabinets.
Development of a completely new assembly line for a well-known manufacturer of control cabinets.
Relief of the customer by taking over the responsibility for a significant part of the value chain.
- Sealing units for the packaging industry (moisture-proof)
- Evaporator for medical equipment
- Packaging system for pallet shipment of sensitive electrical equipment
- Heating systems for vacuum applications (UHV)
- Deformation units in packaging machines
- Heated sprue nozzle for zinc die casting to reduce cycle time
- Evaporator for coating line
Head of Customer Projects and Innovations
Telefon: 02351 4302–441